3. INVAR
3. INVAR

INVAR

Aluminum-clad steel core heat-resistant aluminum alloy conductor is a kind of double-capacity conductor made by twisting aluminum-clad steel core and heat-resistant aluminum alloy wire together.

International Standard: IEC 62004

Structural features: Aluminum-clad steel core structure

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Advantages

1.Good temperature stability

2.Ultra-high current-carrying capacity

3.Long life

4.Strong environmental adaptability

INVAR Data Sheet

Type of conductor  410mm2 Hi-STACIR/VAR
Maker/Country of origin China
Standard T-CEEIA 431-2020

T-CEEIA 429-2020

IEC62004

Structure diagram
The appearance and surface quality   Stranded wire surface with no visible defects, without any defects that do not match the requirements
Stranding and diameter of wire STAL pcs/mm 26/4.5
LBY pcs/mm 7/3.5
Calculated cross-sectional area Total area mm2 480.8
STAL mm2 413.5
LBY mm2 67.3
Overall diameter mm 28.5
Unit weight of conductor(without grease) kg/km 1641.71
DC Resistance at 20℃ Ω/km 0.0691
Rated Strength kN 130.35
Elasticity module up to Transition temp. GPa 69.7
above transition temp. GPa 160.0
thermal expansion coefficient up to Transition temp. 1/℃ 16.6*10-6
above transition temp. 1/℃ 3.0*10-6
Permissible operating temperature 210
Conductor allows short – term operating

temperature(400h)

240
Ampacity (210℃) A 1600
Lay ratio Aluminum clad Invar core layer / 16~26
STAL inner layer / 10~16
STAL outer layer / 10~14
For strands with multiple layers / The ratio of pitch diameter of any layer shall not be greater than that of the adjacent inner layer
direction of

lay

Outer layer / Right hand
Other layers / Adjacent layers should be twisted opposite

technology parameter table of Ф4.5 STAL single wire

The appearance and surface quality   Stranded wire surface with no visible defects, without any defects that do not match the requirements
Overall diameter mm 4.5
Allowable deviation of the diameter mm 0.045
mm 0.045
Dc resistance of 20 ℃ nΩ·m ≤28.735
Tensile Strength Before stranding MPa ≥159
After stranding MPa ≥151
elongation % ≥2.0
Calculated cross-sectional area mm2 15.90
Mass per unit length kg/km 42.99
Winding / 1D*8 turns, the alloy wire will not break
Strength survival rate   280℃,1h,The tensile strength is not less than 90%

technology parameter table of Ф3.5 Aluminum clad Invar wire single wire

The appearance and surface quality   Stranded wire surface with no visible defects, without any defects that do not match the requirements
Overall diameter mm 3.5
Allowable deviation of the diameter mm 0.05
mm 0.05
Tensile Strength Before stranding MPa ≥1100
After stranding MPa ≥1045
Elongation after breaking (250mm) ≥0.8
Twist (L=100d) No/360° ≥20
DC Resistance at 20℃ nΩ·m ≤172.41
Conductivity %IACS ≥10
Minimum aluminum layer thickness mm ≥0.088
Calculated cross-sectional area mm2 9.62
Mass per unit length kg/km 71.10

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Applications

1.High-temperature and large-capacity power transmission

2.Capacity expansion and renovation of old lines

3.Power transmission in special environments (Desert areas, Chemical industrial zones)

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